Tag Archive for: Single malt whisky

Laphroaig Distillery – The Controversial Islay

Laphroaig Distillery

Laphroaig distillery is home to the world-famous whisky of the same name. It is a whisky that causes heated debates over how it tasted, and can seriously make one person look demented in the eyes of another. However controversial the whisky may appear to taste, Laphroaig distillery is a place that excites whisky drinkers all over the world.

Entrance to Laphroaig Visitor Centre

We visited Laphroaig Distillery on a sunny morning for a tour and tasting. Having a driver who used to work at Laphroaig Distillery as a Stillman made it extra special for us as our dear driver introduced us to everyone at the visitor centre! We arrived earlier than expected, and excitedly, try to explore the little museum located at the visitor centre. It is a small area detailing the history of Laphroaig, as well as providing some explanation to what peat is.

Peat Explained

Laphroaig Distillery Tour

After going through the museum, we met our tour guide for the day and started our tour.

Step 1: Malting Floor

Malting Floor

Laphroaig malts some of their barley at the distillery and buys the rest of them from Port Ellen Malting. The first step of malting barley is naturally seeping them in water. Barley seeped in water for roughly 48 hours. The time depends on the temperature and how fast the barley reacts as the barley needs to get a moisture content of 45% before they are used in the next step.

The team at the malting hall changes the water regularly to keep the water fresh. Draining the water also helps to allow the barley to breathe before refilling it to continue the seeping process. Once the barley is ready, they will be spread onto the floor. The ideal temperature during the germination is about 18 degrees C to make sure that the barley is ready for the kiln. However, due to weather changes, the distillery needs to monitor the temperature carefully and make changes when necessary. In cold weather, the team keeps the barley warm by closing the windows; in hot weather, the windows are opened to keep the barley cool and well-ventilated.

During germination, the team works hard to keep the barley fresh by turning them regularly. The process helps to ventilate the barley and prevent them from sticking to one another. It also allows the barley to breathe and germinate properly. During the tour, the guide allowed everyone to help turn the barley using a shovel that they kept to the malting floor. We were very excited to try that as it would be the first time that we get to do it!

Turning the Barley!

Here we were! Holding the shovel for the first time, and scooping barley in the attempt to turn it! It was great fun, honestly, with every one of us making a pose for pictures and videos! The barley germinates better with the regular turning, and soon, it would be ready for milling before moving on to the next step.

Step 2: The Kiln and Smoking

The germinated barley needs to be dried to stop the growth and make it useful for whisky-making. Maltsers transferred the barley to the kiln when it is ready. The kiln is responsible for both the smoking and drying of the barley. They do the two processes separately. Smoking using peat takes about 12 hours while the drying time depends on the moisture content. The team needs to dry the barley down to 2% moisture.

The place the barley rest on

To smoke and dry the barley, the team sends the barley to this “resting floor” above the kiln. The guide took us in to take a look and also to have a feel of getting smoked! The germinated barley gets spread out on the floor before they lit the fire below for the smoking and drying process.

The Kiln

This is the kiln at Laphroaig. As it was one of the slower periods in whisky-making, we got a chance to see the kiln when it was not in use. The team will pile peat into the kiln, light it up, and the smoke that rises will reach the floor above where the barley lies. As mentioned earlier, the smoking process takes 12 hours. After that, drying takes place. As mentioned earlier, the distillery takes part of its malted barley from Port Ellen Malting. We understood from our guide that the malt from Port Ellen is around 40-45ppm while the malts from Laphroaig is around 50-55ppm. To achieve an average, the distillery mixes the two malts to get a good balance.

Peat Lesson

An Aside: Peat at Laphroaig

Our knowledgeable guide also worked us through a lesson on peat on Islay as well, explaining how Laphroaig cuts its peat.

We learned that peat location plays a big part in the kind of peat smoke the distillery wanted. Islay peat is the product of salt-sprayed heather, ferns, gorse, sphagnum moss, moorland grass and seaweed. The combination gives Laphroaig its signature salty, medicinal and coastal notes that creates controversial reactions all over the world. The distillery owns peat beds on the east shores of Loch Indaal, near to the Islay airport. The team looks after the peat beds, making sure that they are in the right conditions for the cutting which is usually done between April to September every year.

Laphroaig distillery is the last distillery on Islay that is still hand-cutting its peat. Usually, hand-cut peat is wet enough to make lots of smoke, which is perfect for Laphroaig.

Step 3: Mashing and Fermentation

We moved on to the mash house, where our guide treated us to more information about the whisky-making process. The mash tun gets three lots of water to extract the sugar from the malted barley. The first lot of water is at 63 degrees C; the second lot at 80 degrees C, and the last lot at 90 degrees C. The first and second lot of water move to the washbacks, while the last lot of water goes back to the mash tun as the first lot of water for the next mash. The sugary liquid, or wort, then cools to about 19 degrees C and moves to the stainless steel washbacks.

Washback

Laphroaig used liquid yeast, and the team adds it to the wort in the washback. Fermentation happens, and it yields a low wine (beer) at roughly 8.5% abv. Again, we were excited when our guides offered to let us taste the low wine!

My cup of Laphroaig “beer.”

Laphroaig also makes excellent “beer”! It is slightly peaty and smokey, coupled with plenty of sweetness. In my opinion, it tasted even better than the one we had at Kilchoman! Considering that I dislike Laphroaig, I believe I would instead drink its beer (if the distillery ever decides to release one)!

Step Four: Distillation

Spirits Still (four in the back); Wash Still (in the foreground)

Our group trotted to the Still House like a bunch of eager children who had been promised chocolates. Once there, we wowed over the seven stills standing proudly in front of us. There are three wash stills and four spirits stills. Each wash still holds 10,400 litres, while the spirits stills vary in their volume.

Spirit Safe

The first distillation through the wash still increases the alcohol percentage from 8.5% abv to around 20-25% abv. The lyne arms slope upwards to get more reflux, which helps to increase the strength of the distilled spirit. The second distillation goes through the spirits stills and alcohol percentage goes up to above 80% abv. Laphroaig takes the cut of the heart between 78% to 62%.

Step Five: Maturation

Whisky cannot be whisky if it is not matured for a minimum of three years in Scotland. We headed off to the warehouse once we completed the still house tour.

Laphroaig Warehouse

A quick look at the warehouse showed rows and rows of casks lying in the dark and moist environment, waiting for their turn to shine as whisky in a prized bottle. As our tour was a cask strength whisky-tasting tour, we knew what laid ahead.

The Best Treat at Laphroaig

Our guide finally bought us to a low-lying warehouse where we see three casks waiting for us. Our group sat down and waited with bated breath as our guide explained the procedure of tasting the three cask-strength whiskies and how we should bottle our favourite into the glass bottles provided. The three casks consisted of a bourbon barrel, a Manzanilla Sherry butt and a Fino Sherry butt.

Our guide showing us how to draw whisky from the cask

We were all given a taste of the three casks, and then our guide waited for us to decide on the whisky that we wanted to bottle. Some of the participants rushed to the casks, but we took some time to decide. Our final choices were the bourbon barrel and the Manzanilla Sherry butt.

The Final Look

Bottling took longer than expected due to the crowd in our group, but we finally got our hands on the finished products! The above picture showed my bottle nicely sitting inside a beautiful package. Sadly, the box did not survive the flight back, and we had to throw it away in Edinburgh. Nonetheless, the bottle and the glass survived!

Friends of Laphroaig

Back at the visitor centre, we claimed our rental for the plot of land that we “own” on Laphroaig’s peat bed. While we did not have time to visit our little plot, it was good to get our rental “payment” of it.

Our rental payment

If you are a friend of Laphroaig, remember to claim your rent at the visitor centre when you visit the distillery. It is available once a year and if you are lucky to visit them every year, claim it! We moved on to the next distillery soon after our tour as we were on a tight schedule, but Laphroaig distillery truly gave me one of the best distillery tours on Islay.

 

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    A Chat with Brendan McCarron from Glenmorangie

    Brendan McCarron, Head of Maturing Whisky Stocks at The Glenmorangie Company

    WhiskyGeeks is fortunate to get a chance to speak with Brendan McCarron, the Head of Maturing Whisky Stocks at the Glenmorangie Company, during our DFS event. As the heir apparent to whisky legend, Dr Bill Lumsen, Brendan has plenty to work on. He joins the company five years ago and started work with the whisky creation team alongside Dr Bill.

    Brendan’s Whisky History

    Brendan hails from Glasgow, Scotland. As a chemical engineering graduate, he started his career in the whisky industry in 2006 when he joined Diageo. After three years, Brendan began work as the distillery manager at Oban. Two years later, he left for “Peatland” – Islay, where he worked with Lagavulin, Caol Ila and of course, Port Ellen.

    Port Ellen is a malting facility where Brendan got to work with the maltsers on different requirements. Making smoky malted barley was probably one of his favourite thing to do! The smoky malted barley was also the reason that Brendan got to know Dr Bill Lumsen. After ten years of working as a distillery manager, Brendan decided to change his direction and joined The Glenmorangie Company as part of their whisky creation team.

    Brendan’s Unique Journey

    Brendan has a fantastic whisky journey from the day he joined the industry in 2006. He is probably one of the very few people in Scotland who has worked on all aspects of whisky making. From designing a brand-new distillery (building it!) to malting, distilling and maturing whisky, Brendan has done it all. These experiences at the various distilleries and malting houses have shaped Brendan’s knowledge and expertise along the way. Additionally, he also went out of his way to acquire theoretical knowledge through his pursuit of books, courses and degrees. All of these add to his practical experience and give him a well-rounded education in whisky making.

    Glenmorangie and its whiskies

    Glenmorangie Whiskies (Picture Credit: Glenmorangie.com)

    We had a short chat with Brendan on the different exciting whiskies that are coming shortly. We understood that there is a 25-year-old whisky released, but so far, we have yet to see it land in Singapore. It may be soon, but we do not know when.

    The exciting part of the chat is, of course, the single cask #1399, that we tasted during the DFS tie-up event that we did on 22 June 2019. It is part of their latest project to launch exclusive single casks for specific countries. Making its debut as a travel retail exclusive bottle is naturally the best way for a brand to market a rare single cask bottling in Singapore considering the sheer volume of people passing through our airport!

    Glenmorangie’s Affairs with Wood

    Wood has always been the talk for Glenmorangie. We know that they used exceptional “designer” oak casks for some of their limited edition whiskies. We asked Brendan about these casks.

    The creative team at the distillery involves itself in the creation of the oak casks from the start. Their research led them to the Ozark Mountains of Missouri, USA, where they found slow-growing wood that suits the spirit of Glenmorangie. To bring the effects of the slow-growth wood further, the team discovered the trees in the Mark Twain National Forest, where the oak trees grow slowly and develop the porous nature that the Glenmorangie team needs for its whiskies.

    The Making of Artisan American White Oak Casks

    An Oak Cask (Photo Credit: Glenmorangie.com)

    The entire process of making these oak casks started with the identification of specific trees within the Mark Twain National Forest. These trees are cut and then air-dried for two years for maximum effects. Air-drying not only reduces astringency and improves the wood’s permeability; it also enhances the soft and rich flavours of the Glenmorangie whiskies.

    These tight-grained but porous wood are then made into casks. The casks will be heavily toasted and then lighted charred for the distillery’s needs. The cooperage then fills bourbon whisky in the casks for precisely four years. It is like clockwork. Once four years is up, the casks are ready for shipment to the Scottish Highlands. The whole process takes six years to complete. Such dedication to oak casks is impressive, and we salute the team for going through with this process.

    Designer Wood Casks for Limited Edition Whiskies

    Some of the designer wood casks hold the core range of the whiskies from Glenmorangie; others hold limited edition whiskies. One of the famous limited edition is the Glenmorangie Astar. Our team got the chance to taste the Astar at another event held at The Exciseman on 1st July, where Brendan gave a presentation to both trade and consumer alike. We will speak of that another time.

    Due to the higher porosity of the cask, the whisky soaks better into the wood, extracting flavours that the distillery is after. The distillery also uses these designer casks only twice for maturation purposes. Brendan explained that the casks are no longer suitable after two uses, and they usually sell the majority of these casks. Some get left behind for experiments, and a small number of them go to Ardbeg.

    Are Flat-Packing Barrels still a Cost-Saving Practise?

    We asked Brendan some essential financial questions as well, that affects production. In the past, some distilleries broke up the ex-bourbon barrels they bought and flat pack them before shipping to Scotland. Once the vessel landed, the distilleries brought the staves to a cooperage and rebuilt the casks. The practice affected the quality of the casks, and the whiskies matured in such casks become a debatable topic.

    According to Brendan, this practice is hardly used in Scotland’s distilleries today. The discovery that they do not save cost by doing so was one of the significant factors. However, the debate on the practice that MAY have affected production was probably the main factor that led to the abolishment.

    The abolishment, unfortunately, led to a reduction of hogshead as most hogsheads are rebuilt from standard barrels. While this is a loss to the whisky industry, we must remember that cost is always a factor for end-consumers because higher cost equates to higher prices!

    The Truth about Virgin Oak Casks

    Some distilleries are making use of virgin oak casks to mature some of their whiskies. We even know of new distilleries that make use of virgin oak maturation to reduce the number of years needed to produce delicious whisky. Glenmorangie uses virgin oak casks as well, and we wanted to know what Brendan thinks about them. He thinks, that virgin oak casks may prove to be too strong an influence on Glenmorangie’s new make spirits. The virgin oak casks may hide the fruity notes of Glenmorangie and make it “un-Glenmorangie”. Brendan prefers to do finishes with virgin oak casks instead.

    It is of interest to know that Glenmorangie does a lot of wood finishes to bring flavours to their whiskies. For example, the distillery finished the Lasanta in Oloroso and PX sherry cask, the Quinta Ruban in Ruby Port Pipes and the Nectar D’òr in Sauternes casks.

    Factors that Affects the Choices of Cask Finishes

    Brendan explained that they do not know all the elements of influences when the creative team chooses the cask finishes. They know for a fact that the spirit of Glenmorangie works well with Port and Sauternes casks finishes. Unfortunately, they do not know the reaction to all the casks in the world. Therefore, it is much of a trial and error for the team when they are choosing the cask finishes. By selecting items of interest which the team thinks would work with the spirit, they came up with various experiments of different finishing casks. The availability of the casks is also crucial, as they need enough casks to complete a new finishing experiment.

    Brendan mentioned that the team also takes the opportunity when it comes knocking. If their suppliers offer casks which they have not tried before, they may take a few of the casks to create new experiments. Some experiments will succeed while others may not. Part of the fun is finding out if it works. For those of you who are curious, the casks that don’t work are not thrown away! The team reracks the “unworkable” casks into sherry or ex-bourbon casks to “reset” them. Usually, the age of the whisky will also help to rectify any issues that the team finds.

    Brendan Wants YOU to Know This!

    Brendan, the whisky expert

    We thought that we have enough technical talk, so we asked Brendan what the one thing that he would like the whisky community to know is. The answer is not surprising. Brendan wants everyone to know that a single malt whisky comes from a SINGLE whisky distillery. It is one of the most misunderstood terms in the whisky industry. Many whisky drinkers confused single malt whisky and single cask whisky. Brendan shares his frustrations at how he always get that same question – “How is the whisky still a single malt whisky when you blend all these casks to create it?”

    To set the record straight, Brendan shares that a single malt whisky can be a “blend” of 15 casks from the SAME distillery. As long as the whisky is made from malted barley and is not blended with whisky from another distillery, it is a single malt whisky.

    What You Can Do If You Want to Work for a Whisky Distillery

    Most of our younger folks here would probably be keen to work for a whisky distillery. We ask Brendan what we need to do if we want to work for a distillery. Here is his advice.

    Get a science-related degree if you want to be on the distilling team. Chemical engineering or chemistry is a good start. Otherwise, biochemistry is helpful too. There are, however, many ways to get involved. You can still work in the industry even if you have a business degree. You can join the distillery in sales or marketing with it. Nonetheless, you will still need the passion and love for whisky before you can comfortably stay in the industry.

    Do not despair if you do not have any of those. Brendan said that having experience is equally vital if you are not Scottish and want to work in Scotland. He started in pharmaceutical and the knowledge he gained there translated into his next job with Diageo. Working in a brewery also helps because that involves two stages of the whisky distillation. Ultimately, the potential candidate needs to be open and adaptable. When you combine the passion for whisky and your openness to adapt, you will be able to make headway into the career that you want. Start with a job that you can do and learn from there. You will never know where that will take you!

     

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